Alu Alu Blister Packing Machine

Design Highlights of Blister Packaging Machine

The basic machine body made of mild steel chassis with SS 304 frames welded and bolted from a rigid frame device structure on which various modular stations are mounted in balcony design. All the drive component and extensive cabling are located behind and inside the machine the various stations of the machine are controlled by the centrally mounted spline shaft driven by Main motor. There are two servo motors for operating the Indexing and the feeding system of the machine. The Feeding is done by Product Transfer Roller (PTR) for Alu/Alu Blister accurately. The entire machine is mounted on the six height adjustable studs so that the entire area below the machine is easily sanitized. The machine will be properly guarded to ensure operator safety. The cantilevered modular stations adjustments are accessed from the front side of the machine. The format parts are very easy to mount and dismount and are achieved using minimum tools and tackles. A complete set of changeovers can be achieved in less than 30 minutes with minimum operator fatigue

PVC film is generally used as base film and Aluminum foil with heat sealable VMCH coating as lidding film. Batch code printer, Inspection Camera and Inline perforator are the accessories, which can be mounted on the machine. The blister cavities are formed on the PVC/PVDC film web by vacuum processes

This blister formed web moves over the web guide track and at this station the products are fed into the individual cavities. The formed web along with the tablet or capsules moves towards a sealing station, where it is fused to the aluminum foil, which is drawn from an aluminum reel – feed station. The punching tool punches out the specified pack, which is transferred to the out-feed conveyor.

Products to be packed on the machine are specifically pharmaceutical products such as Tablets and Capsules. Different type of products can be fed into the blister formed cavities on the formed web over the web guide track at the feeding zone

Salient Features of Blister Packing Machine

• Compact GMP model
• Production output up to 200000 tablets per shift.
• Calibrated speed up to 30 strokes per minute in 240mm format area.
• Servo based web indexing mechanism.
• Dropping system with pneumatic technology.
• Optional feature of Perforation and Embossing stations.
• User friendly HMI touch screen (Human machine interface).
• No micro stops.
• Vibration free rigid structure.
• Easy to clean design.

Technical Specification of Blister Packing Machine

DESCRIPTION	COLD FORMING ALU-ALU	THERMO FORMING (WHEN FITTED)
Base Film Width	Alu. Foil 150 mm	PVC Film 150 mm
Film Thickness	Alu. 0.13-0.15 mm	PVC 0.20 – 0.40 mm
Reel Dia.	Alu. 440 mm	PVC 440 mm
Sealing Foil Width	150 mm	150 mm
Sealing Foil Thick	0.02 – 0.04 mm	0.02 – 0.04 mm
Sealing Foil Dia.	210 mm	210 mm
Pack Length	140 mm	140 mm
Pack Width	100 mm	100 mm
Forming Depth	12 mm	12 mm
Cycle Speed/Output	Up to 30 Cycles/Minute	Up to 30 Cycles/Minute
Overall Dimensions (Approx.)	Length: 3000mm approx.	Length: 3000mm approx.
	Width:   950mm approx.	Width:    950mm approx.
	Height: 1700mm approx.	Height: 1700mm approx.
Net Weight (Approx.)	1050 Kgs. approx.	1050 Kgs. approx.
Utilities Requirement
Compressed Air		24 CFM dry air at @ Pressure of 8 Kg/Cm 2
Water Cooler		80 Liters / Hour Inlet pressure = 2.5 bar (Max)
		Water outlet Temp. = 15 ± 2° C
Connected Load		4.5 K.W.
Electrical Power		415 V ± 10%, 3 Phase, AC, 50 Hz ± 2 Hz (4 Wire)
Earthing Cable		Copper, 2.5 mm² (Minimum)